Kaolin group minerals include
kaolinite, nacrite, dickite,
metahalloysite and hydrated
halloysite. Except hydrated
halloysite, these minerals have
the same chemical compositions,
represented by the chemical
formula Al2O3. 2SiO2.2H2O or
Al2Si5O5 (OH)4. Hydrated halloysite
is represented as Al2Si2O5 (OH)5.2H2O,
possessing the same structure
as metahalloysite except that
it contains an excess of water
molecules.
A unit cell of kaolinite contains
two layers of tetrahedral SiO2
and a octahedral Al (O2OH)6. Nacrite and dickite structures
show shifts from one sheet to
another in different directions.
Metahalloysite is characterized
by an irregular arrangement
of the sheets and hydrated halloysite
contains a layer of water between
the sheets.
In natural clay, these minerals
may be formed singularly or
together. Clay is formed by
weathering of pegmatitic rock
where it may remain or to be
washed out of the original deposit
and deposited in low-lying lands.
The former deposit is referred
to as residual clay or primary
clay; the latter is called sedimentary
or secondary clay.
Shale clay is secondary clay
compacted and hardened over
the course of a long time. This
clay is usually associated with
coal seams in the old strata
formed during paleozoic and
mesozoic period. Shale clay
available in China is known
as China flint clay. The shale
clay deposit in Japan occurs
in Iwate Prefecture and is referred
to as Iwate flint clay. Otavi
flint clay of South Africa is
its another big deposit.
The flint clay develops little
plasticity even after grinding.
Thus it, is used not as a crude
clay but as an aggregate after
calcination. Mineral constituents
of this clay are kaolinite and
alumina hydrate like gibbsite
(Al2O3.3H2O) or diaspore (Al2O3.H2O).
In general, alumina hydrate
contained in flint clay of Chinese
origin exists in the form of diaspore, where as Japanese
flint clay contains gibbsite
as its main alumina hydrate.
The differences in the form
of alumina cause different properties
as a refractory material. In
low alumina flint clay, anomalous
expansion takes place between
1000 - 13000C. This expansion
is thought to be caused by illite
which contains volatile matter
which decomposes during heating.
This clay is referred to as
bloating clay. A well known
example of this type of clay
is used to produce bloaring
bricks in USA.