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Blanket

Boards

Paper

Ceramic Fibre based Insulations

(Blanket, Paper, Board)

Alumino-Silicate Fireproof Fibre Blanket

SPECIFICATIONS
Properties
Index
Category
THERMIFLEX 1000

THERMIFLEX
1050

THERMIFLEX 1100
THERMIFLEX 1200

THERMIFLEX 1350

Work temperature(oC)               ≤
1000
1050
1100
1200
1350
Volume density (kg/m3 )
96-128
96-128
96-128
128-160
128-160
Permanent linear change (%) (24h. Heat
 
-4(10000C)
-3.5(10500C)
-3.5(11000C)
-3.5(12000C)
-3.5(13000C)
Thermal conductivity (w/m.k)       ≤
(volume density 128kg/m3 )
0.09(4000C)
0.16(8000C)
0.16(8000C)3
0.20(10000C)
0.16(8000C)
0.20(10000C)
0.20(10000C)0.25(12000C)
0.20(10000C)
0.36(13000C)
Tensile strength (MPa)
(volume density 128kg/m 3 )
0.04-0.12
 

 

Chemical compositions (%)

Al2O3
44-46
45-47
47-79
52-55
39-41
Al2O3 + SiO2                 ≥
97
99
99
99
-
Al2O3 + SiO 2 + ZrO2     ≥
-
-
-
-
99
ZrO2                             ≥
-
-
-
-
15-17
Fe2O3                           ≤
0.8
0.5
0.2
0.2
0.2
  Na2O + K2O                  ≤
0.5
0.2
0.2
0.2
0.2
Size (mm) In common use: 7200 x 610 x 10-50; or as per customers requirement!
 
Alumino-Silicate Fireproof Fibre Board
SPECIFICATIONS
Properties
Index
Category
THERMIFIRM 1000

THERMIFIRM
1050

THERMIFIRM
1100
THERMIFIRM
1200

THERMIFIRM
1350

Work Temperature (0C) 
1000
1050
1100
1200
1350
Volume density  (kg/m3 )
260-400
260-400
260-400
260-400
260-400
Permanent linear change (%) (24h. Heat preservation, volume density 128kg/m3)
-4(10000C)
-3(10500C)
-3(11000C)
-3(12000C)
-3(13500C)
Thermal conductivity (w/m.k)
(volume density 128kg/m3)
(8000C)
0.132
(10000C)
0.180
Chemical compositions(%)   Al2O3
44-46
45-47
47-49
52-55
39-41
  Al2O3 + SiO2                 
96
99
99
99
-
  Al2O3 + SiO2 + ZrO2      
96
-
-
-
99
  ZrO2                              
-
-
-
-
15-17
  Fe2O3                            
0.8
0.2
0.2
0.2
0.2
  Na2O + K2O                   
0.5
0.2
0.2
0.2
0.2
Size (mm) In common use: 600 x 400 x 10 - 50; 900 x 600 x 20 - 50 or customised size
 

Alumino-Silicate Fireproof Fibre Paper

SPECIFICATIONS
Properties
Index
Category
THERMITHIN
800

THERMITHIN
1000

THERMITHIN
1250
Work temperature (oC)             ≤
800
1000
1250
Volume density (kg/m3)
200 ± 15
200 ± 15
200 ± 15
Organic contents (%)
6-8
< 10
6-8
Thermal conductivity(w/m.k)
Volume density (200kg/m3)
2000C
0.075 - 0.085
4000C
0.115 - 0.121
6000C
0.165 - 0.175
Chemical compositions (%)
Al2O3
45-46
45-46
45-56
SiO2
51-52
51-52
51-52
Size (mm)
40000 x 1220 x 1
900 x 610 x 2
40000 x 1220 x 1
20000 x 1220 x 1
600 x 400 x 3
600 x 400 x 3

The advent of Carbon bearing refractories with high thermal conductivity in order to achieve high hot strength and reduced thermal stress has also led to the increased use of insulation materials as back-up lining in order to reduce the loss of energy in absolute terms. These materials also need to stand a much higher temperature than the conventional insulating materials. The ceramic fibre based materials are available in various forms and sizes, for the convenience of modern applications, namely blanket; paper; board; and bulk fibre .

Insulating blankets are used in the ceramic, chemical processing; glass and metals industries in a wide variety of insulating and heat protection applications. These products are lightweight and flexible consisting of fibres interlocked to form a strong, resilient material. They are extremely efficient insulators, with low heat storage capacity and complete resistance to thermal shock. A strong, lightweight double needled blanket has application temperature of 12600C. A high alumina material can be used till 12000C providing excellent handling qualities in both hot and cold states. A zircon blanket is suitable for continuous use at elevated temperatures. This blanket is made from high purity raw materials with a very low shrinkage characteristic.

Insulating papers have very good strength and flexibility, and superior insulating and handling characteristics. These ceramic fibre based products can be easily trimmed, shaped and fitted to cover irregular shapes using ordinary hand scissors. In the metals industries, it has found increased use, in the equipments where volume availability is matter of concern and directly affect the plant productivity. As regards to steel industry, it has become the preferred choice in ladle and tundish back-up. Its maximum application temperature has been 12500C.

Insulating board has low permeability, low thermal conductivity and high temperature stability. These boards have excellent resistance to thermal shock, have good strength and rigidity and are easy to install. This insulation is low density product with uniform density across its entire thickness and ideal for thermal areas subject to vibration or mechanical stress. Its maximum application temperature has been 13500C. It has got good acceptance as ladle back-up lining in Iron & Steel industry.

Bulk fibre insulation is a soft, fluffy material, which provides superior resilience and ease of compression in insulating and maintenance applications. It is used as a high temperature fill or packing material in a variety of high temperature applications.
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