Tundish
flux or powder provides multiple
functions. Firstly it insulates
the molten steel both thermally
(preventing excessive heat loss)
and chemically (preventing air
entrainment & reoxidation). The
quality of the flux being used
also play vital role, such as
nitrogen pick-up was reported to
be reduced from 16ppm to 5ppm,
from ladle to mould by changing
tundish flux with lower SiO2
content, in one of South
American steel works. Secondly,
in ideal circumstances, the flux
also absorbs inclusions to
provide additional steel
refining.
A common tundish flux is burnt
rice husk, which is inexpensive,
a good insulator, and provides
good covering without crusting.
However, rice husk is high in
silica (>80%), which can be
reduced to form a source of
inclusions. They are also very
dusty with their high carbon
content around 10%, may
contaminate ultra low carbon
steel. Basic fluxes (CaO-Al2O3-SiO2
based) are better than
rice husk to avoid any Si or C
inclusions in tudishes. Basic
fluxes have been reported to
reduce the total oxygen content
of steel bath, also.