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MOULD POWDER

S P E C I F I C A T I O N S
Properties
Index
LUBRICARE
860
Chemical compositions (%)
Al2O3
4.91
SiO2
31.55
Fe2O3 1.46
CaO 27.89
MgO 2.63
Na2O 9.90
F 7.82
S 0.154
R 0.88
H2O 0.30
C(steady) 3.74
Bulk density (g/cm3) ≥
0.60
Softening temperature (0C)
860
Flowing temperature (0C)
1080
Melting temperature (0C)
1072
Melting speed (s/10720C) 27
Viscosity @13000C (Pa.s) 0.146
Size (%) +80 mesh
95

<<User's reference>>

Mould flux or powder is used while casting steel from tundish in the mould. Mould flux or casting powder is applied to maintain and protect the surface of the molten metal. An effective mould powder provides chemical protection to molten steel from oxidation; and it also provides thermal insulation preventing solidification of steel surface. It lubricates the strand to the mould to provide uniform heat transfer between the strand and the mould wall. It absorbs harmful inclusions in the molten slag pool.

The mould powders are essentially of CaO-Al2O3-SiO2 with addition of fluxing agents, carbon, alkali and some other glass formers and the basic oxides. In particular, carbon content adjusts the melting properties providing the system with suitable melting rate. It also prevents excess sintering of the powder layer, as it increases the thermal conductivity of the material.   

 

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