Mould
flux or powder is used while
casting steel from tundish in
the mould. Mould flux or casting
powder is applied to maintain
and protect the surface of the
molten metal. An effective mould
powder provides
chemical protection to molten
steel from oxidation; and
it also provides thermal
insulation preventing
solidification of steel surface.
It lubricates the strand to the
mould to provide uniform heat
transfer between the strand and
the mould wall. It absorbs
harmful inclusions in the molten
slag pool.
The mould powders are
essentially of CaO-Al2O3-SiO2
with addition of fluxing
agents, carbon, alkali and some
other glass formers and the
basic oxides. In particular,
carbon content adjusts the
melting properties providing the
system with suitable melting
rate. It also prevents excess
sintering of the powder layer,
as it increases the thermal
conductivity of the material.