Home
  Introduction
  Company Profile
  Vision & Mission
  Products
  Management
  Sitemap
  Download
  Send Inquiry
  Contact Us

DEAD BURNT MAGNESITE (DBM)

S P E C I F I C A T I O N S
Properties
Index
Category
PERICLASE
DBM93
PERICLASE
DBM95
PERICLASE
DBM97
PERICLASE
DBM97.5
Chemical compositions (%)
MgO ≥
93
95
97
97.5
SiO2
4.5
2.5
0.7
0.7
Al2O3
1.5
1.0
2
0.3
  Fe2O3 1.5 1.0 1.1 0.7
  CaO  ≤ 2.5 1.5 1.8 1.3
Bulk density (g/cm3) ≥
3.15
3.20
3.09
3.20
Loss of ignition (%)   ≤
0.5
0.4
1
0.3
Moisture (%)            ≤
-
-
0.3
-
Grain size (mm)
0-100
0-40
<10mm(10% max)
10-30mm(90% min)
6-15
Packing
1 MT, 50 kg bag

Bricks made with Dead Burnt Magnesite or Magnesia (DBM) are an important category of basic refractories as it has the highest melting point i.e. 28000C, among all basic refractories. Magnesite bricks are characterised by good resistance to basic slag as well as low vulnerability to attack by iron oxide and alkalies. They are widely used in applications such as glass tank checkers, as subhearth brick for electric arc furnaces and as back up lining in basic oxygen furnaces. Magnesite compositions are also widely used in ladle slide gate & gas purging refractories. Magnesite in combination with chrome, spinel and carbon is also used for various applications.

DBM of chinese origin is obtained from burning natural occuring magnesite (MgCO3) at a temperature above 14000C. At around 9000C, the CO2 is released transforming magnesite to highly reactive caustic magnesia (MgO). At the temperature of 14000C, magnesia starts crystallizing formic cubic crystal i.e. periclase, which reduces the reactivity of the magnesia. On further heating, the crystal combine, forming larger crystals, reducing drastically the reactivity of magnesia. With drastically reduced reactivity the magnesia is considered dead for practical purposes, hence termed as Dead Burnt.

The presence of silicate phases lower the melting point of magnesite. It is largely influenced by lime-to-silica ratio. When the lime-to-silica ratio is between 0 & 1, undesired low melting compound monticellite (CaO.MgO.SiO2 MP 15000C) coexist with forsterite (2MgO.SiO2 MP 18500C). In such a situation it is better to have no lime for refractory formulations.  At a lime-to-silica ratio of 1, undesired monticellite is the only silicate phase present in the composition. While at a lime-to-silica ratio of 1.5, the silicate phase would be merwinite (3CaO.MgO.2SiO2 MP 15750C), again low melting undesired compound for refractory formulations. As the lime-to-silica ration increases beyond 1.5, the temperature of initial liquid formation progressively increases. At a lime-to-silica ratio of 2, no merwinite remains and the highly refractory dicalcium silicate (2CaO.SiO2 MP 19250C) phase is formed. As the lime-to-silica ratio increases above 2, tricalcium silicate (3CaO.SiO2 MP 19250C) forms first, then free lime (CaO MP 25700C). All the three phases exhibit high refractoriness. 

 

<< Back >>
 
Copyright © Sino-Global Sourcing & Supply Ltd.