Bricks made with
Dead Burnt Magnesite or Magnesia
(DBM) are an important category
of basic refractories as it has
the highest melting point i.e.
28000C, among all
basic refractories. Magnesite
bricks are characterised by good
resistance to basic slag as well
as low vulnerability to attack
by iron oxide and alkalies. They
are widely used in applications
such as glass tank checkers, as
subhearth brick for electric arc
furnaces and as back up lining
in basic oxygen furnaces.
Magnesite compositions are also
widely used in ladle slide gate
& gas purging refractories.
Magnesite in combination with
chrome, spinel and carbon is
also used for various
applications.
DBM of chinese
origin is obtained from burning
natural occuring magnesite (MgCO3)
at a temperature above 14000C.
At around 9000C, the
CO2 is released
transforming magnesite to highly
reactive caustic magnesia (MgO).
At the temperature of 14000C,
magnesia starts crystallizing
formic cubic crystal i.e.
periclase, which reduces the
reactivity of the magnesia. On
further heating, the crystal
combine, forming larger
crystals, reducing drastically
the reactivity of magnesia. With
drastically reduced reactivity
the magnesia is considered dead
for practical purposes, hence
termed as Dead Burnt.
The presence of
silicate phases lower the
melting point of magnesite. It
is largely influenced by
lime-to-silica ratio. When the
lime-to-silica ratio is between
0 & 1, undesired low melting
compound monticellite
(CaO.MgO.SiO2 MP 15000C)
coexist with forsterite
(2MgO.SiO2 MP 18500C).
In such a situation it is better
to have no lime for refractory
formulations. At a
lime-to-silica ratio of 1,
undesired monticellite is the
only silicate phase present in
the composition. While at a
lime-to-silica ratio of 1.5, the
silicate phase would be
merwinite (3CaO.MgO.2SiO2
MP 15750C), again low
melting undesired compound for
refractory formulations. As the
lime-to-silica ration increases
beyond 1.5, the temperature of
initial liquid formation
progressively increases. At a
lime-to-silica ratio of 2, no
merwinite remains and the highly
refractory dicalcium silicate
(2CaO.SiO2 MP 19250C)
phase is formed. As the
lime-to-silica ratio increases
above 2, tricalcium silicate
(3CaO.SiO2 MP 19250C)
forms first, then free lime (CaO
MP 25700C). All the
three phases exhibit high
refractoriness.
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