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Coke Oven

v     Coke oven is a large chambered refractory structure in which the coke, one of the indispensable raw materials for iron making, is produced.

v      Generally the lower portion of the furnace is regenerator and the upper one is partitioned vertically into many coking chambers and combustion chambers, which are arranged alternatively.

v      Coal charged into the coking chamber is heated by two hot side walls partitioning the adjacent combustion chamber of 1100 – 1350 deg C then is carbonised at approximate 1000 deg C.

v      Silica bricks, which show sufficiently high refractoriness under load and reliable volumetric stability, are highly recommended to construct both chambers.

v      The generic requirements of coke oven refractory bricks are:- Excellent mechanical strength at high temperature, e.g. hot modulus of rupture

- Excellent volumetric stability 

v      The life cycles of coke oven being long (30-40 years), it is very important that the materials used conform to excellent quality, high precision dimensional accuracy and tolerance. SGRL supplies high quality and reliable silica bricks too meet all the requirements from it’s customers.

v      With an increasing growing focus on saving energy and enhancing the productivity, Sino-Global is committed to supply superior dense silica bricks thereby possessing a higher thermal conductivity owing to lower porosity.

v      Sino-Global offers complete range of coke oven refractories (bricks & mortar) to meet all the above stated requirements under the brand of “OVEN” Series.

REFRACTORY BRICKS FOR COKE OVEN

Brand name

SILICA BRICKS

FIRECLAY BRICKS

SGRL OVENBOTSIL

SGRL OVENRESTSILL

SGRL OVENWALLFC

SGRL OVENMOUTHFC

Refractoriness(Deg C)Min.

-

-

1730

1750

AP(%)Max.

22.0

24.0

24.0

24.0

CCS(MPa)Min.

30.0

25.0

24.5

24.5

True Sp. Gr.Min.

2.34

2.35

-

-

RUL. Ta(Deg C)Min.

1650

1650

1350

1350

PLC(%)Max.

1450 Deg C x 2 hr

0.2

1450 Deg C x 2hr

0.2

1350 Deg C x 2 hr

0.5

1350 Deg C x 2hr

0.5

Thermal Expansion1000 Deg C(%)Max.

1.28

1.30

-

-

Thermal shock resistance(Water quenching)(Cycles)Min.

-

-

-

10

Chemical composition (%)

SiO2(Min.)

94.0

94.0

-

-

Al2O3(Min.)

-

-

40.0

42.0

Application Area

Bottom wall of carbonisation chamber

Other parts of the oven

Coke oven body

Mouth of adding coal

 

 

 

 

 

 

 

 

 

 

 

MORTARS: Coke Oven & Hot Blast Stove 

Brand name

SGRL

OVENCARB MORTAR

SGRL

OVENREGEN MORTAR

SGRL

STOV MORTAR

SiO2(%)Min.

94.0

93.0

94.0

Fe2O3(%)Max.

1.4

1.5

1.4

Refractoriness (Deg C)Min.

1690

1690

1690

RUL(Deg C) Min.

1530

1530

-

Adhesion Time(Minutes)Typical

1400 Deg C x 1 hr

1 – 1.5

1-2.5

1-3

Adhesive Rupture Strength(MPa)Min.

-

-

(110 Deg C x 12 hr)

1.0

(1400 Deg C x 3 hr)

3.0

Grain Size Distribution

Maximum Grain Size

1.0

1.0

1.0

< 0.5 mm (%)Max.

2.0

2.0

2.0

< 0.074 mm(%)Max.

50.0

50.0

50.0

Application Area

Carbonisation chamber

Regenerator

Stove (General)

 

MULLITE, MULLITE-SILICON CARBIDE BRICKS FOR COKE DRY QUENCHING 

Brand name

SGRL

CDQMUL 1

SGRL

CDQMUL 2

SGRL

CDQSCMUL 30

 

SGRL

CDQSCMUL 40

 

Al2O3(%)Min.

55.0

55.0

35.0

30.0

SiC(%)Min.

-

-

30.0

40.0

Fe2O3(%)Max.

1.3

1.3

1.0

1.2

Refractoriness(Deg C)Min.

1770

1770

1790

1790

AP(%)Max.

20.0

19.0

21.0

21.0

BD(g/cc)Min.

2.4

2.4

2.5

2.5

CCS(MPa)Min.

60.0

70.0

80.0

85.0

Linear change after heating1350 Deg C, 3 hrs(%)

-0.5 ~ +1.0

-0.5 ~ +1.0

-0.5 ~ +1.0

-0.5 ~ +1.0

Thermal ShockResistance(1100 Deg C)Water Quenching(Cycles)Min.

30

22

30

40

RUL(t0.6)Deg C

1500

1500

1600

1600

Application Area

Circulating roof of primary dust catcher,

Cooling chamber

Corbel

Charge Coke

 

 

 

 

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